Train Spare Parts Locomotive Bogie Axle - LX-R Locomotive Bogie Axle

Locomotive Bogie Axle, Cast Iron/Cast Steel, Sand Casting/Centrifugal Casting/Forging, CNC Machining, OEM Services - details see: https://www.vehicleto.com/train-spare-parts-locomotive-bogie-axle-10039709
Type: Locomotive Bogie AxleMaterial: Cast Iron or Cast SteelDimensions (L x W x H) (mm): customisedPlace of Origin: Jiangsu China (Mainland)
Brand Name: LongxinModel Number: LX-R Locomotive Bogie AxleMaterials: Cast Iron, Cast Steel, Forged SteelProduction Process: Sand Casting,Centrifugal Casting and Die Forging
Die Materials: Aluminum or SteelMelting: Electric FurnaceTreatment: Tempering, Paint, Rough MachiningFinish Machining: Lathe,Mill,Grind,Peel,Drill,Polishing and etc
Process Standards: ISO,EN,ASTM,DIN,JIS and etcFactory Certifications: ISO14001,ISO9001,(BV,ABS,GL,DNV specially)Package Options: Wooden Cases, Wooden Pallet with films or strip wrappedApplication: Locomotive Bogie Axle for Train
Train Spare Parts Locomotive Bogie Axle
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Train Spare Parts Locomotive Bogie Axle

Welcome to visit Longxin Foundry website!

1. Why you choose Longxin Foundry supplying you Locomotive Bogie Axle ?

1) 10 years foundry experiences in metal castings

2) Raw materials: grey iron, ductile iron casting and casting steel

3) Process: Sand casting, centrifugal casting, and die forging.

4) Melting capacity: 5000Tons/Year, Electric Furnace Melting

5) Products applications: metal spare parts for train, railway, truck, tractor, trailer, excavators and etc

6) Metal products weight: 200KG-5000KG

7) Surface treatment: sand blast, rust proof oil, antirust paint, and polishing.

8) Precision machining: lathe, CNC, drilling machine, milling machine, boring machine, planting machine, machining center

9) Precision machining tolerance: rough parts:0.5mm, machining:0.05mm, finish machining:0.005mm

10) Material standards: GB, JIS, AISI, SAE, ASTM/ASME, EN, DIN, GOST and etc

11) Seaworthy transport: wooden pallet, wooden cases or steel strip wind up and etc

12) ISO9001:2008 quality management system and ISO14001 environment management system

13) Services: OEM,ODM, customized fabrication.

2. The applications of our castings in Locomotive Bogie Axle :

engine parts, transmission system parts, braking system parts and linking structure parts, that in materials like cast iron, cast steel or forged steel. We have been cooperating with customers producing train, truck, tractor, trailer, excavator, fork lifters all over the world.

3. We have acquiredISO9001 and ISO14001 certificationsfor years, and also accredited by ABS,GL,BV,DNV international classification societies specially in marine industry. If you need more specific certifications, we may negotiate about it.

4. We produce Locomotive Bogie Axle in metal materials below:

GRAY CAST IRON
Meehante metal spec.GE 200GD 250GB 300
Brinnel hardness range170-210180-220190-230
Min tensile strength25,000 psi35,00 psi45,000 psi
20 Kgf/mm225 Kgf/mm230 Kgf/mm2
American-ASTM 48-83GRAY 25GRAY 35GRAY 45
Germany-DIN1691GG 20GG 25GG 30
Japan-JIS G550FC 200FC 250FC 300
DUCTILE CAST IRON (Nodular Graphite)
Meehante metal spec.SFP 400SFP 450SFP 600SFP 700
Brinnel hardness range170 Max156-217195-217241-302
Elongation %18%12%6%3%
Min tensile strength60,000 psi65,000 psi80,000 psi100,000psi
40 Kgf/mm245 Kgf/mm260 Kgf/mm270Kgf/mm2
Min yield strength32Kgf/mm233Kgf/mm239kgf/mm246Kgf/mm2
40,000psi45,000psi55,000psi70,000psi
American-ASTM 536-8460-40-1865-45-1280-55-06100-70-03
Germany-DIN1693GGG 40GGG 45GGG 60GGG 70
Japan-JIS G 5502FCD 400FCD 450FCD 600FCD 70
Carbon Steel
China GBGermanJapan JISUK BSUS
DINW-NrASTMUNS
ZG200-400GS-381.0416SC410 (SC42)415-205(60-30)J03000
ZG230-450GS-451.0446SC450(SC46)A1450-240(65-35)J03101
ZG270-500GS-521.0552SC480(SC49)A2485-275(70-40)J02501
ZG310-570GS-601.0558SCC5(80-40)J05002

5. Longxin Foundry Locomotive Bogie Axle production service process:

Longxin has three rought parts production lines: resin sand casting,centrifugal casting and forge line.

Sand Casting Process

Firstly, according to customer drawing, our engineer design casting drawing.

1) Material & Mold

==Molding materials preparation:

Molding sand, core sand, furan resin, water and etc

==Mold/pattern preparation: wooden or metal material

Make the mold shape: manual molding for large parts and machining molding for small.

Mixing the sand, furan resin and other auxiliary materials- making core-paint and assembly the mold, sand frame, and the core and press to tight-drawing the mould, paint and dry the mold shape

2) Melting & Pouring: intermediate frequency electric furnaces

==Make pilot bar- test chemical composite- if ok, continue the melting

==Pouring and melting temperature test

3) Mould assembling & Open boxes

==Clean the cast and remove the casting head

4) Grind &Polishing

==Clean, sand-blasting

5) Testing Items

==Check the size to the original drawing

==Mechanical test and ultrasonic flaw detection, metallographic detection (if customer require)

== Final check according to the drawings

6) Put Casting Goods in storage

==Surface treatment options: polishing, sand blasting, heat treatment, paint, power coating, anodizing, electroplating, mirror polishing

==Precision machining options: CNC, milling, drilling, numerical lathe, peel, polishing and etc

7) Packing & Delivery

==Standard export package (Wooden Case/Bulk/OEM As Request)

==Accept FOB, FAS, CNF, CIF door to door etc or customer designated shipping agent.

Centrifugal casting process:

Precision machining metal mould according to customers’ products.

Other steps, melting, pouring, opening, clean, tempering similar to sand casting.

Steel forging process:

Forging– Normalizing & Tempering – Proof Machining- Quenching & Tempering – Finish Machining

6. The QA documents we provide together with Locomotive Bogie Axle:

Chemical Composition ReportMechanical Properties ReportUT ReportHeat Treatment ReportDimensions Check Report

Note:

1)The data on chemical composition report and mechanical properties report are approved by third party dominated by customers.

2)100% ultrasonic test according to EN10228-3, SA388, Sep 1921 C/c etc.

3)Heat Treatment Report: provide original copy of heat treatment curve/time table.

4)Steel Ingot: EAF-LF-VD/ESR. Material Certificate according to En10204-3.1 is requested from ingot supplier

Other Locomotive Bogie Axle we produce:

The certifications we aquired for our Locomotive Bogie Axle :

The machining facilities for Locomotive Bogie Axle :

Our testing facilities for Locomotive Bogie Axle :

Package and delivery for Locomotive Bogie Axle :

If you have any questions, feel free to send inquiry or directly click me.

Packaging Detail:We provide seaworthy package for Locomotive Bogie Axle Wooden case; Wooden pallet with film or strip wrapped
Delivery Detail:Rough castings: 45 days/batch; Machining parts: 60 days/batch

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