Train Spare Parts Locomotive Bogie Axle - LX-R Locomotive Bogie Axle
Type: Locomotive Bogie Axle | Material: Cast Iron or Cast Steel | Dimensions (L x W x H) (mm): customised | Place of Origin: Jiangsu China (Mainland) |
Brand Name: Longxin | Model Number: LX-R Locomotive Bogie Axle | Materials: Cast Iron, Cast Steel, Forged Steel | Production Process: Sand Casting,Centrifugal Casting and Die Forging |
Die Materials: Aluminum or Steel | Melting: Electric Furnace | Treatment: Tempering, Paint, Rough Machining | Finish Machining: Lathe,Mill,Grind,Peel,Drill,Polishing and etc |
Process Standards: ISO,EN,ASTM,DIN,JIS and etc | Factory Certifications: ISO14001,ISO9001,(BV,ABS,GL,DNV specially) | Package Options: Wooden Cases, Wooden Pallet with films or strip wrapped | Application: Locomotive Bogie Axle for Train |
Train Spare Parts Locomotive Bogie Axle
Welcome to visit Longxin Foundry website!
1. Why you choose Longxin Foundry supplying you Locomotive Bogie Axle ?
1) 10 years foundry experiences in metal castings
2) Raw materials: grey iron, ductile iron casting and casting steel
3) Process: Sand casting, centrifugal casting, and die forging.
4) Melting capacity: 5000Tons/Year, Electric Furnace Melting
5) Products applications: metal spare parts for train, railway, truck, tractor, trailer, excavators and etc
6) Metal products weight: 200KG-5000KG
7) Surface treatment: sand blast, rust proof oil, antirust paint, and polishing.
8) Precision machining: lathe, CNC, drilling machine, milling machine, boring machine, planting machine, machining center
9) Precision machining tolerance: rough parts:0.5mm, machining:0.05mm, finish machining:0.005mm
10) Material standards: GB, JIS, AISI, SAE, ASTM/ASME, EN, DIN, GOST and etc
11) Seaworthy transport: wooden pallet, wooden cases or steel strip wind up and etc
12) ISO9001:2008 quality management system and ISO14001 environment management system
13) Services: OEM,ODM, customized fabrication.
2. The applications of our castings in Locomotive Bogie Axle :
engine parts, transmission system parts, braking system parts and linking structure parts, that in materials like cast iron, cast steel or forged steel. We have been cooperating with customers producing train, truck, tractor, trailer, excavator, fork lifters all over the world.
3. We have acquiredISO9001 and ISO14001 certificationsfor years, and also accredited by ABS,GL,BV,DNV international classification societies specially in marine industry. If you need more specific certifications, we may negotiate about it.
4. We produce Locomotive Bogie Axle in metal materials below:
GRAY CAST IRON | |||
Meehante metal spec. | GE 200 | GD 250 | GB 300 |
Brinnel hardness range | 170-210 | 180-220 | 190-230 |
Min tensile strength | 25,000 psi | 35,00 psi | 45,000 psi |
20 Kgf/mm2 | 25 Kgf/mm2 | 30 Kgf/mm2 | |
American-ASTM 48-83 | GRAY 25 | GRAY 35 | GRAY 45 |
Germany-DIN1691 | GG 20 | GG 25 | GG 30 |
Japan-JIS G550 | FC 200 | FC 250 | FC 300 |
DUCTILE CAST IRON (Nodular Graphite) | ||||
Meehante metal spec. | SFP 400 | SFP 450 | SFP 600 | SFP 700 |
Brinnel hardness range | 170 Max | 156-217 | 195-217 | 241-302 |
Elongation % | 18% | 12% | 6% | 3% |
Min tensile strength | 60,000 psi | 65,000 psi | 80,000 psi | 100,000psi |
40 Kgf/mm2 | 45 Kgf/mm2 | 60 Kgf/mm2 | 70Kgf/mm2 | |
Min yield strength | 32Kgf/mm2 | 33Kgf/mm2 | 39kgf/mm2 | 46Kgf/mm2 |
40,000psi | 45,000psi | 55,000psi | 70,000psi | |
American-ASTM 536-84 | 60-40-18 | 65-45-12 | 80-55-06 | 100-70-03 |
Germany-DIN1693 | GGG 40 | GGG 45 | GGG 60 | GGG 70 |
Japan-JIS G 5502 | FCD 400 | FCD 450 | FCD 600 | FCD 70 |
Carbon Steel | ||||||
China GB | German | Japan JIS | UK BS | US | ||
DIN | W-Nr | ASTM | UNS | |||
ZG200-400 | GS-38 | 1.0416 | SC410 (SC42) | 415-205(60-30) | J03000 | |
ZG230-450 | GS-45 | 1.0446 | SC450(SC46) | A1 | 450-240(65-35) | J03101 |
ZG270-500 | GS-52 | 1.0552 | SC480(SC49) | A2 | 485-275(70-40) | J02501 |
ZG310-570 | GS-60 | 1.0558 | SCC5 | (80-40) | J05002 |
5. Longxin Foundry Locomotive Bogie Axle production service process:
Longxin has three rought parts production lines: resin sand casting,centrifugal casting and forge line.
Sand Casting Process
Firstly, according to customer drawing, our engineer design casting drawing.
1) Material & Mold
==Molding materials preparation:
Molding sand, core sand, furan resin, water and etc
==Mold/pattern preparation: wooden or metal material
Make the mold shape: manual molding for large parts and machining molding for small.
Mixing the sand, furan resin and other auxiliary materials- making core-paint and assembly the mold, sand frame, and the core and press to tight-drawing the mould, paint and dry the mold shape
2) Melting & Pouring: intermediate frequency electric furnaces
==Make pilot bar- test chemical composite- if ok, continue the melting
==Pouring and melting temperature test
3) Mould assembling & Open boxes
==Clean the cast and remove the casting head
4) Grind &Polishing
==Clean, sand-blasting
5) Testing Items
==Check the size to the original drawing
==Mechanical test and ultrasonic flaw detection, metallographic detection (if customer require)
== Final check according to the drawings
6) Put Casting Goods in storage
==Surface treatment options: polishing, sand blasting, heat treatment, paint, power coating, anodizing, electroplating, mirror polishing
==Precision machining options: CNC, milling, drilling, numerical lathe, peel, polishing and etc
7) Packing & Delivery
==Standard export package (Wooden Case/Bulk/OEM As Request)
==Accept FOB, FAS, CNF, CIF door to door etc or customer designated shipping agent.
Centrifugal casting process:
Precision machining metal mould according to customers’ products.
Other steps, melting, pouring, opening, clean, tempering similar to sand casting.
Steel forging process:
Forging– Normalizing & Tempering – Proof Machining- Quenching & Tempering – Finish Machining
6. The QA documents we provide together with Locomotive Bogie Axle:
Chemical Composition Report | Mechanical Properties Report | UT Report | Heat Treatment Report | Dimensions Check Report |
Note: 1)The data on chemical composition report and mechanical properties report are approved by third party dominated by customers. 2)100% ultrasonic test according to EN10228-3, SA388, Sep 1921 C/c etc. 3)Heat Treatment Report: provide original copy of heat treatment curve/time table. 4)Steel Ingot: EAF-LF-VD/ESR. Material Certificate according to En10204-3.1 is requested from ingot supplier |
Other Locomotive Bogie Axle we produce:
The certifications we aquired for our Locomotive Bogie Axle :
The machining facilities for Locomotive Bogie Axle :
Our testing facilities for Locomotive Bogie Axle :
Package and delivery for Locomotive Bogie Axle :
If you have any questions, feel free to send inquiry or directly click me.
Packaging Detail:We provide seaworthy package for Locomotive Bogie Axle Wooden case; Wooden pallet with film or strip wrapped |
Delivery Detail:Rough castings: 45 days/batch; Machining parts: 60 days/batch |